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Transport robots for topload applications

Efficient, flexible and future-proof – KUKA mobile platforms transform your intralogistics. Automate in-house material flows, reduce manual transport and sustainably increase your productivity. Thanks to intelligent control and robust technology, our autonomous mobile platforms offer a reliable solution for fast, precise and cost-effective logistics processes.

Autonomous transport robots that adapt to your process

With flexible interfaces and the simple integration, KUKA’s autonomous mobile platforms allow for the efficient automation of in-plant transportation. In addition to intelligent features, their strength lies in flexible mobility – thanks to omnidirectional or differential drive technology, they move forwards, backwards, sideways, rotate on the spot and even precisely master curves.

In addition to QR code navigation, KUKA AMRs also have SLAM technology, which simplifies start-up even further. Even in dynamic environments, our AMRs demonstrate their capacity to perform well in complex industrial scenarios using obstacle detection and navigation technology. You can flexibly and safely bypass various challenges such as moving obstacles, people or structural conditions.

Our mobile robot platforms (AMR) have been developed for a wide range of different tasks and product requirements in industry – even heavy and unwieldy goods can be transported effortlessly and reliably.
Comparison of transport platforms with Topload

Whether large or small – variable material handling solutions for all industries and companies

KMP 250P diffDrive

Compact Topload platform for the automation of logistics applications – also available in a cleanroom variant.

  • payload Payload: 250 kg
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KMP 600P diffDrive

The compact all-rounder for confined areas in manufacturing – powerful and cost-effective. Perfect for transporting lattice boxes.

  • payload Payload: 600 kg
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KMP 1500P diffDrive

Mobile robot platform that transports heavy loads on various load carriers – even in narrow aisles. Ideal for pallet movement.

  • payload Payload: 1500 kg
  •  

KMP 3000P omni

Omnidirectional transport platform that moves large and heavy products in production and logistics – ideal for battery modules.

  • payload Payload: 3000 kg
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KUKA omniMove E375

Omnidirectional heavy-duty mobile platform that offers excellent maneuverability during longitudinal and lateral movements.

  • payload Payload: 3000 - 7000 kg
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KUKA omniMove E575

Mobile heavy-duty mobile platform that transports your XXL loads effortlessly and with millimeter accuracy thanks to innovative omniMove wheels.

  • payload Payload: 7000 - 25000 kg
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Versatile use of the Topload autonomous mobile robot in intralogistics

Thanks to their compact design and high maneuverability, the advanced AMRs are ideally suited to high-traffic areas such as production or logistics. They can also navigate on ramps or inclined surfaces and effortlessly master dynamic intralogistics with frequent load changes.

HRC-capable Topload AMRs ensure safe and flexible autonomous transport – even in busy, collaborative environments shared by humans and machines.

What tasks do transport robots take over for Topload applications in production lines and in intralogistics?

  • Material supply for production lines

    Reliable delivery of materials or components directly to production or assembly stations – fully automated and as required.

  • Process linking of lines and stations

    Automated transfer of workpieces between workstations enables flexible production flow.

  • In-house logistics

    Flexible transfer and collection of goods, empty containers or finished parts within dynamic storage and production areas.

Technology that enables automation – functions and options vary with the type of AMR

How does the Topload platform navigate in complex environments?

  • SLAM navigation orients itself to the environmental contours in real time on the basis of LiDAR scanning
  • QR codes allow exact positioning – captured by a camera on the underside of the platform
  • Intelligent fleet management thanks to KUKA.AMR Fleet software

What safety functions do the different robot platforms offer?

  • Laser scanner for safe detection of people and obstacles
  • 3D cameras also detect obstacles and thus protect the AMR and load
  • Safety contact strips for safeguarding machines
  • Acoustic and optical signals as well as 4 emergency stops (on each corner of the platform)
  • Sound module for messages, alarms, music

How do you load the mobile platform?

  • Docking station with digital touch screen for conductive and inductive charging
  • Automatic return to a free charging station in the event of low battery level
  • Flexible, wear-free charging in the process thanks to inductive charging
  • Charged in 2 hours, ready for use for up to 8 hours
  • Charging time from 20% to 80% in just one hour

Which extras allow for flexible operation?

  • Modular lifting systems: Optional with/without lift
  • Various add-on parts thanks to a wide range of I/O, Ethernet and power connections
  • Sleep mode module
  • Camera for QR load detection
  • Connection via Wi-Fi, 5G-optional

What are the protection classifications of the robot platform?

  • Protection rating of up to IP54: Protection against water spray, dust and swarf
  • CR (Clean Room) and ESD models available

Which key approvals has the platform received?

  • CE-certified (TÜV) and approved for the North American market
  • FCC options

Experience mobile platforms in operation and get first-hand expert knowledge!

Benefit not only from innovative technologies and many years of experience, but also from simple processes and reliable service – around the clock. Our robot platforms stand for maximum efficiency, precision and flexibility. See for yourself – live on site or conveniently online. Our experts help you find the best solution for your company.
Talk with our experts

Frequently asked questions about the Topload AMR:

How do Topload transport platforms work as autonomous robots (AMR)?

Topload transport platforms are autonomous mobile robots (AMR) that have been specially developed for picking up, lifting and safely transporting loads. Its flat, compact design with optional lifting system and flexible interfaces – for example, for connecting conveyor systems or individual add-on parts – makes it ideal for in-house transportation between transfer stations, conveyor systems and shipping areas. Thanks to modern real-time obstacle detection, they move safely and efficiently in a shared working environment with human operators.

The use of various safety functions and sophisticated sensors ensures collaborative and safe operation of the robots in the direct working environment of employees.

How can transport robots be integrated into existing logistics processes?

Our flexible transport robots can be integrated into existing warehouse and manufacturing systems – either via standardized interfaces or customized adaptations. KUKA offers you comprehensive advice to ensure that the robots work optimally with your ERP and MES systems. With interfaces such as SECS/GEM as well as connection to PLC controllers, building technology and peripheral devices, our solutions meet the high requirements of semiconductor, photovoltaic and electronics production. The VDA 5050 interface also enables seamless integration of heterogeneous fleets consisting of AMRs from different manufacturers, automated guided vehicles (AGVs) and conventional industrial trucks.

How does modern fleet management work for autonomous mobile robots (AMR)?

KUKA offers AI-based fleet management software for the efficient use of AMRs and the smooth operation of multiple robots:

  • KUKA.AMR Fleet provides smart control of your heterogeneous AMR fleet via artificial intelligence and, thanks to the no-code programming approach, without the need for programming.
  • KUKA.AMR Suite ensures the precise configuration of your AMRs, supports smart order planning and ensures fast start-up.
  • KUKA.AMR OS is an operating system that is installed on our AMRs and controls their intelligent function.

Learn more about our AMR fleet management software

How do companies benefit from automation with transport robots?

  • Higher efficiency: faster and reliable material flow
  • Cost reduction: less manual effort, reduced operating costs
  • Flexibility: easily adaptable to new processes and layouts
  • Productivity: better utilization of machines thanks to precise supplying
  • Safety: reduction of accidents and transport damage
  • Transparency: real-time overview of material movements

Watch our webinar to learn how companies significantly increase their competitiveness via automated and scalable intralogistics solutions.

Can a fleet be expanded if requirements change over time?

Thanks to the easy-to-use approach, the fleet can be expanded as needed at any time. New AMRs, stations, routes and tasks can be easily added or adapted.

How you can automate efficiently with AMRs from KUKA